Occidental Petroleum’s Chief AI Officer:
AI at Scale in the Physical World

Companies want to know what AI returns and who has to prove it. Occidental Petroleum's Chief AI Officer explains when to build in-house models, what to buy, and how to win adoption.

Occidental Petroleum’s Chief AI Officer: AI at Scale in the Physical World Watch on YouTube 45:33
Featuring

Companies in physical industries make back 20 to 30 times their AI spending each year, one chief AI officer estimates, and the failures he sees are economic and human. Patrick Bangert is Chief AI Officer at Occidental Petroleum, which runs hundreds of AI systems, from the equipment in its fields to the language models that brief its operators. The conversation examines when in-house models beat the frontier labs, when to buy software, how to win adoption, and why pilots fail.

Key points:

  • A company's own models beat the frontier models at its own work, provided it has the data and the people to train them.
  • Adoption turns a projected gain into a real one, so stakeholders and end users co-create each tool from the first sprint.
  • Every use case gets an economic estimate made by the business, signed off and checked after delivery, because a benefit nobody measures counts as zero.

Bangert buys infrastructure software instead of building it, and much of Oxy's language model work runs on open weight models at modest token cost. He tells companies to skip pilots: a concept can be checked in ten minutes of searching, and a proof of concept should prove competence. The hype he tells leaders to ignore is that AI is done in days or replaces people: it takes months and makes people more effective.

Episode Participants

Patrick Bangert is the Chief of Artificial Intelligence and Data Analytics at Occidental Petroleum, where he leads a global cross-functional team to improve physical and human processes by leveraging advanced analytics and AI. 

Michael Krigsman is a globally recognized analyst, strategic advisor, and industry commentator known for his expertise in business transformation, innovation, and AI leadership. 

Chapter summaries

What kind of AI makes the operational decisions, and what do language models do?

Machine learning and other data-driven models make the operational decisions, Bangert confirmed, and language models communicate the results to operators: “LLMs don’t make the critical decisions. They’re communications relevant.” His Permian example: Oxy injects CO2 gas, and the decision is how much of a limited CO2 budget goes into each of dozens of injector wells. The goal is the most oil from all the wells in aggregate. Machine learning and optimization algorithms work together within many surface facility constraints, and AI “produces effectively the set point”. Operators see LLM text alongside diagrams, images and numbers, and the result is software: “Ultimately we’re in the software business.” Watch this part 0:10

Why does some computing belong right beside the equipment?

Because streaming field data across the internet and back around the clock was not possible, Bangert says, the computer sometimes sits beside the equipment. In many cases a pump at a well site has a well controller, a physical computer box beside the pump that does the controlling. Oil fields tend to spread over many square miles, some in Middle East deserts, some beyond mobile phone coverage, with wind-blown sand that damages equipment. Oxy has installed networking equipment, and in some cases it runs its own power lines, which AI also monitors and drones fly over: “The challenges are quite physical for a physical company.” Watch this part 2:53

How do you train a model before it goes live?

Training starts with cleaning the data, Bangert says, the work that eats up most of the AI team’s hours. Aging sensors and cut cables mean a good chunk of data is excluded: “It’s not high-tech, but that is in fact the secret sauce is cleansing your data.” Data is typically split, 70 percent for training and 30 percent for blind testing, and an algorithm tunes the model to fit the training portion as closely as possible. Physics-informed neural networks can include “certain bits that we know to be factual, from natural science”. Hard engineering rules, such as pressure limits, act as guardrails “so that we cannot perform an unsafe action.” Watch this part 5:05

Is it better to buy AI software or build it?

Buy, in Bangert’s view, unless buying costs a great deal more, “certainly where any infrastructure software is concerned.” Purchased software, he says, has typically been debugged by its maker with many other customers, which in-house development can never match. Building also costs time, effort and the mistakes made while bugs remain. Token prices, he told Michael Krigsman, change quickly and vary by cloud, provider and contract. Open weight models have no token costs at all, only the cost of the computing and electricity to run them. Oxy’s token cost is “actually very modest”, since it does a significant part of its LLM work on those models. Watch this part 11:09

When should a company trust its own models over the frontier models?

When they are trained on the company’s own data for its own work, by Bangert’s account: “In our context, the frontier models are actually worse than our proprietarily trained models”. Frontier models learn from far more general data, largely not relevant to Oxy’s operations. His advice carries a condition: “If you have the data, and the people to train proprietary models, my recommendation is absolutely do that.” Oxy cannot talk in detail with every vendor, but a pitch with a scientific basis for why its solution is better gets an evaluation on the scientific merits. Watch this part 17:58

How should digital twins and LLM ideas be checked?

A digital twin is validated on historical test data like any AI system, while a person judges an LLM’s ideas, since the decision “has to lie with you as the human”. He told Chris Petersen that a complete digital replica of a machine is very difficult, and in most instances attempts “have technically failed”. Oxy might replicate certain bits of behavior, checked on test data that hopefully covers corner cases as well as normal operation. On new ideas, he thinks an LLM is a good and reasonable conversation partner; how new its ideas are is debatable, but “many of them are legit”. Watch this part 21:25

What does it take to scale a working model across operations?

Largely hardware and logistics, Bangert says: scaling may mean procuring more edge devices, transporting them into the field and connecting them to the network. That assumes a model accurate enough for real life, which in many cases Oxy has. For the edge devices, a company like NVIDIA is “absolutely relevant”, though chip manufacturing is limited. A model that needs no GPU could run on cheaper hardware that uses less power and is easier to buy, since it is less limited in the market. Oxy makes every effort to design its algorithms, especially the field ones, to run without a GPU, and “most of the time we are successful at that.” Watch this part 26:45

How do you get frontline users to trust and use AI?

Through change management, in two parts. His team aims to involve stakeholders, end users included, as early as possible, ideally before the project begins, and brings them to its sprint meetings every two weeks. They are then “much more enthusiastic to use the product” than if it arrived “on some magic day”. When the tool is finished, everyone who will use it gets comprehensive training. For Oxy, revenue impact, meaning increased oil and gas production, is the primary metric, and cost savings is the second. Both are computed on the assumption that people use the tool: “If no one uses your tool, you’re not going to have any benefits.” Watch this part 30:14

Why do so many AI pilots never reach a full rollout?

In his view, pilots often fail because the business does not take them seriously, and getting stuck in pilot purgatory is, he thinks, “fundamentally a mistake”. He can typically validate a concept, a scientific question, in 10 minutes or less by Googling for a publication or demonstration showing it has been done. So “POC in my terminology stands for proof of competency, not proof of concept”. Vendors and cloud companies readily offer free or discounted pilots, and customers take “a free gift”, often with no intention to buy. The AI work is “an absolute minority”; what a pilot really tests is employees’ time to learn and adopt the tools. Watch this part 34:02

Which results prove that an AI project paid off?

Measured ones, in Bangert’s view, ideally a live dashboard of barrels made and money saved that can go to the CFO. Estimates of time saved across a workforce are, to him, “an academic discussion”; his personal opinion is “if you cannot measure it, it’s zero”. At Oxy the business does the estimating, with formal sign-off, and the measured results are “obviously not public”. Year on year, companies in physical-based industries can probably expect back between 20 and 30 times what they put into AI, judging by his fellow chief AI officers. Watch this part 39:41

Is AI failure a technology problem or a human one?

Mostly human: a failed AI system was one people did not or could not use, or one that “solved the problem nobody had”. His advice: sort AI talk into two buckets, one from “the tech bros” with a financial stake and one from everyone else, and “believe the second bucket, please.” The biggest mistake he sees leaders make is believing hype, first that AI is doable in days, when “it takes months.” The other hype is that AI will “get rid of all of us”, when “it can be our secretary, our helper, our extension.” Open weight models, he told Alain Siewe, allow more checkpoints than any vendor offers. Watch this part 42:07